Piston 3. Ring nut ass'y 4. Butterfly exhaust valve 6. Exhaust plpe 7. Plug 8. Gasket Gasket cover Lever Locknut Exhaust pipe spring Speed limiter lever Speed adjust screw Rod ass'y 2 Connector comp.
Clamp Rodass'y 1 Return spring Torsion spring Throttle wire ass'y Choke wire ass'y Stopper Fig. Locknut 6. Connector arm Lever 2. Joint rod 7. Butterfly valve 3. Speed adjust screw 8. Connector rod 2 Exhaust flange 4. Governor lever 9. Exhaust pipe 5. Connecter rod 1 Shaft NOTE: Before adjusting, installed between remove the return spring connector rod 2 and the exhaust pipe. Settingthe governor lever Adjust the length of the joint rod 1 so when the accelerator pedal isfully depressed, andthe governor lwer is turned counterclockwise, the carburetor thorttle valve just reaches the fully open position.
To adjust the joint rod length, loosen two locknuts, adjust the length, then tighten the locknuts. Setting the engine idle speed With the V-belt removed, make sure the engine idles at 1, rlmin. Whenthe V-belt is mounted, the idling speed is 1, rlmin. If not, make an idle speed adjustment by turning the throttle stop screw.
While making this idle speed adjustment, the engine speed will not affect the opening of the butterfly valve exhaustvalve. Exhaust valve setting Adjust the length of connector rod so when the governor lever returns to the closed posi- tion, the butterfly valve in the exhaust port closes completely.
To adjust the length of connector rod 1, loosen two locknuts, and after adjusting, tighten the locknuts. To check that the exhaust valve is completely closed, remove the exhaust pipe.
The valve position can be checked by looking into the exhaust flange. As shown in Fig. The screw head should face the exhaust pipe. To facilitate checking the exhaust valve in the full-closed position, prepare a tool as shown in Fig. Butterfly valve 2. Shaft 3.
Engine 5. Plate 6. Bolt or Screw 7. Locknut 8. Adjusting the throttle wire Adjust the throttle wire so when the accelera- tor pedal is fully depressed, the carburetor throttle just reaches fuII-open position. NOTE: After adjusting the throttle wire, install the return spring between connector rod 2, and the exhaust pipe.
Governor adjustment Fig. The maximum amount of adjustment is about 4. After this operation, check the following points: Check whether both links and butterfly valve move smoothly.
Check whether the links move beyond dead center, and become locked. Check for abnormal noise from the but- terfly valve and related parts. Adjusting screw 2. Governor lever 6. Rod assembly 2 adjustment Adjust the rod ass'y 2 length by turning the shaft so that when the throttle valve is at a closed idle position by pushing the speed limiter lever slightly , the exhaust valve is a t a closed position as illustrated on the next page. Tighten the locknut, keeping the plastic ends at a 90"angle to each other.
GOOD Carb. NOTE: Check t o see that when the throttle valve is fully open, the exhaust valve is also fully open. When dismoun- ting the engine from the chassis or reassembl- ing links after replacing parts, the adjustments specified in D, above must be performed.
The link adjustment should be made only by adjusting the length of the joint rod and connector rod 1. It is unneces- sary to adjust the length of connector rod 2 because it is already adjusted by the factory. Standard eye-to eye distance of con- nector rod 2 : mm 7 in 2. As illustrated, the bracket should be in- stalled with the open end facing down- ward, and all joints should be installed squarely facing the ball so that move- ment is free throughout its operating range.
Bracket Joint 3. Do not apply grease to the contact sur- face of the joint. Frame I. Engine I. Engine Min. Main jet M. Air jet A. Main nozzle. Pilot jet P. Pilot air jet P. Throttle valve Th. Valve seat V. By-pass 1 B. Pilot screw P. Top yamaharepairmanual. Top www. Offer www. Offer ddmotorsystems. Offer petesgolfcarts. Free www. Gift e-z-go. Best www. Save www. New United States Army. New MarketWatch. New Moneyweb.
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